Titomic Limited is an Australian company specialising in industrial-scale metal additive manufacturing, leveraging its patented Titomic Kinetic Fusion (TKF) technology. This cold spray additive manufacturing process enables the rapid production of large, high-performance metal parts and complex surface coatings, offering advantages over traditional manufacturing methods such as speed, cost-effectiveness, and the ability to fuse dissimilar metals like titanium and super alloys. Headquartered in Melbourne, Titomic serves multiple industries, including aerospace, defense, shipbuilding, oil and gas, mining, and automotive, with a strong focus on delivering innovative solutions for high-value applications.
In the Australian defense market, Titomic has established itself as a key player by providing advanced manufacturing capabilities that enhance sovereign industrial capacity. The company has secured significant contracts and partnerships with global defense entities and local firms, such as a deal with Composite Technology (a division of a global defense manufacturer) for TKF systems, and an agreement to develop next-generation soldier systems for the Australian Defence Force. Additionally, its collaborations, like the joint venture to manufacture weapons barrels in Australia, align with the government’s push to bolster domestic defense production. With Australia’s defense spending and a focus on advanced technologies under initiatives like the AUKUS alliance, Titomic’s cutting-edge TKF technology positions it as a vital contributor to the nation’s defense industry, supporting both local needs and export opportunities.
Titomic Overview
The world’s leading provider of cold spray solutions
Titomic is the world’s only publicly listed company with cold spray at the core of its operations. With this technology, Titomic is providing new capabilities for the manufacture, coating, and repair of metal parts.
Systems Products
- D523 / D623 – Faster, stronger metal coatings and repairs. For the repair and restoration of numerous metal parts like engine components and moulds, sealing, corrosion protection, electrical conductivity and special applications.
- ISB-L – Greater process control and efficiency Titomic’s turnkey Integrated Spray Booth systems bring together low-to-medium pressure cold spray, handling, and dust extraction.
- TKF1000 – Create large, strong multi-metal parts. Titomic’s TKF 1000 is a modular additive manufacturing system. Limitless possibilities including prototyping to R&D, small-run production and on-demand manufacturing.
Additive manufacturing applications
- STRUCTURES – Cold spray creates large structures with minimal size constraints from titanium, steel, and more, comparable to the properties of cast or forged parts with shorter lead time.
- TOOLING – Produce stronger, lighter, thinner and corrosion-resistant near-net shape faceplates – with reduced welding, assembly and lead times.
Coating & repair applications
- FUNCTIONAL COATINGS
Heat-resistant layers, electrical conductivity, anti-fouling properties, and antibacterial surfaces, all achievable with significant thickness, no thermal distortion, unlimited size capacity, and on-site application. - CORROSION
Apply corrosion-resistant materials such as titanium, aluminium, zinc, and nickel to new or existing parts, enhancing their lifespan in corrosive environments across marine, chemical, and oil and gas applications. - WEAR RESISTANCE
Protect moulds, handling equipment, and more from wear, and replace hard chrome coatings. - ENGINE REMANUFACTURING
Refurbish engines without heat to restore and protect components, enhancing durability and performance with a cost-effective, easy-to-use solution. - EMBEDDED SENSORS
Build and incorporate electronic sensors directly into parts, providing hard-wearing and anti-corrosion analytical sensors for offshore oil and gas, and subterranean piping and more. - REPAIRS
Rapidly repair metal parts, restoring them to working order in applications across aerospace, mining, defence, boilermaking and more. Spray metal in seconds, so you can restore parts in minutes.
Operational highlights
Titomic increasingly penetrating U.S. defence and aerospace sector
Titomic made significant advances in the U.S. aerospace and defence industries, securing highly sensitive orders from an international aerospace and defence prime, leveraging its world-class cold spray capabilities.
The relationship with this customer has now spanned several years and reflects the long qualification period required to build and nurture these type of opportunities.
In total, and including the order received post 30 June 2024, total orders received from this global U.S. aerospace and defence prime are over AUD 1.0 million.
This development aligns with Titomic’s broader successes in defence and aerospace, including projects with Triton
Systems, OMIC R&D, and a joint venture with Repkon, adding to the Company’s positive momentum with AUD 8.0 million in new orders since March 2024.
D523 sales in EMEA
Numerous important and reaffirming sales were made within EMEA, primarily in Europe.
The Volvo Group, headquartered in Gothenburg, Sweden, purchased a D523 for maintenance, repair, and overhaul,
representing an expansion within the automotive and heavy equipment MRO sector.
The French Ministry of the Armed Forces has purchased a D523 low-pressure cold spray system. The sale was made to the Ministry, which purchased the D523 on behalf of the Fleet Support Service of the Navy Nationale (French Navy).
Titomic received an order for 10 D523 systems from the Royal Netherlands Army for EUR 772,000 (AUD 1.3 million), marking the Company’s largest D523 order to date.
A D523 was sold to a German manufacturing consulting company, primarily for R&D use and contractual repair and maintenance.
D523 sales in Asia Pacific
Several systems were sold within Asia Pacific, primarily for maintenance, repair, and overhaul (MRO) in the mining industry, as well as for broader repairs and coatings needs.
A D523 was sold to a Singaporean coating and repair company for use in industrial coatings and repeatable repairs.
A second D523 was sold to Alliance Singapore – Titomic’s Singaporean reseller, indicating growing demand in the region.
A third D523 was sold within the Western Australian mining services sector for MRO of heavy vehicles and assets.
A fourth D523 was sold within the South Asian mining and transport industry for MRO of heavy vehicles and assets.
D523 sales in the United States
Sales of the D523 are spread across various industries, including education, aerospace, and manufacturing.
Titomic sold a D523 system to Oklahoma State University, primarily for use in research and development, as well as vocational training.
A D523 was sold to Rensselaer Polytechnic Institute in the USA for education and R&D.
A D523 system was sold to an industrial processing facility in Texas, which is expected to be used for the maintenance and repair of manufacturing plant equipment, ultimately reducing downtime and part replacement costs.
A fourth system was sold to ASI Aircraft, a company with primary activities within the maintenance, repair, and overhaul of aircraft and aircraft components.
D623 sales
As aforementioned, Titomic’s next-generation of portable cold spray systems, the D623, has been successfully brought to market.
One D623 was sold to Airbus – setting a strong foundation for the use of cold spray within their repair, maintenance, and overhaul operations – in addition to the custom high-pressure system ordered.
Additionally, a D623 system comprised part of the order received from CTME, located in Spain.
With the successful introduction of the D623, these systems have been adopted by leading organisations including Universidad Rey Juan Carlos, Neue Materialien Bayreuth, TU Delft, KLM Engineering, and Airbus.
Joint venture with Repkon
In 2022, Titomic signed a joint venture with Repkon to deliver the world’s first hybrid cold-spray, flowforming manufacturing facility. Repkon-Titomic is now a registered and capitalised company within Turkey.
Repkon-Titomic kicks off with TKF 1000 order
In July 2024, Titomic sold a TKF 1000 cold spray system to its joint venture with Repkon in Turkey for AUD 2.3 million. The TKF 1000 is integral to the establishment of the hybrid cold spray manufacturing facility, which will combine Titomic’s technology with Repkon’s flow-forming processes to revolutionise barrel manufacturing.
This sale is part of Titomic’s ongoing strategy to expand its presence in the defence sector. The joint venture anticipates purchasing additional systems, including a bespoke TKF 3250, as the joint venture moves towards commercialisation. Titomic will also supply consumables and share in the profits from barrel production.
Titomic & duMonde Strategic Business Development Engagement
Statement of Work (SOW)
Effective: April 2025
- Objective
To support Titomic in developing and executing a strategic and tactical plan to maximize exposure and engagement with the Australian Government and targeted sectors (Aerospace, Defense, New Space, Maritime), while also contributing business development support to the Oil & Gas vertical. The objective includes building internal BD capacity and positioning Titomic for success through and beyond Indo Pacific 2025.
- Scope of Work
The scope is structured around clearly defined monthly deliverables as follows:
- Month 1 (Mid-April Start): Defence & Space Sector Growth Plan – Capability review, segment identification, strategy pack
- Months 1–2: BD Pipeline Creation – Opportunity mapping across IIP and government innovation programs
- Month 2: Customer Engagement Plan – Target mapping, messaging, and outreach execution
- Months 3–6: Proposal Development – Submit one funding/proposal bid monthly and follow up on pipeline
- Months 2–7: Trade Show Support – Participation in major events and Indo Pacific 2025 preparation
- Months 3–7: Recruitment Support – Hire and transition a Head of Sales with full onboarding and coaching
- Month 7: Indo Pacific Delivery & Transition – Final showcase, pipeline handover, and Exit Report
- Roles & Responsibilities
DuMonde Group:
- Provide strategic and execution support 4 days/week
- Develop and manage BD plan, contact engagement, government relations
- Represent Titomic in meetings and at trade shows, prepare proposals
- Coordinate closely with Titomic GM AU and CFO; support recruitment and training
Titomic AU:
- Provide leadership access, internal resources, and approvals
- Support conference presence, manage operational alignment
- Assign a primary point of contact (GM AU) to enable integrated delivery
